1
Material Transport
Belt and screw conveyors move material between stations, regulating feed rates to prevent surges.
System Integration Modules
Ancillary Equipment for Seamless Recycling Operations
High-performance material handling, air separation, and screening units designed to connect, buffer, and purify material flows between major processing stages.
How It Works
Connecting and observing the material flow for maximum efficiency.
2
Metal Removal
Overbelt magnets and magnetic head pulleys remove ferrous contaminants before shredding/grinding.
3
Air Separation
Zig-zag classifiers use airflow to strip labels, dust, and fines from heavy flakes.
4
Screening
Trommels and vibrate screens size-classify material, removing fines or recirculating overs.
Key Benefits
Process Stability
Automated buffering and dosing prevent upstream surges from choking downstream machines.
Higher Purity
Dedicated separation steps remove contaminants (metal, labels, dust) that washing tanks miss.
Reduced Labor
Fully automated transfer replaces manual handling and ensures consistent line utilization.
Problem-Solution Fit
Problem
Rumtoo Solution
Metal objects damage shredders and granulators.
Self-cleaning overbelt magnets remove ferrous metal from the feed conveyor belt.
Problem
Rumtoo Solution
Paper labels and dust contaminate plastic flakes.
Zig-zag air separators strip light fractions effectively after granulation.
Problem
Rumtoo Solution
Inconsistent feed rates cause machine stalling.
Buffer hoppers with screw discharge provide metered, steady feeding.
Problem
Rumtoo Solution
Fines accumulation creates mess and loss.
Fines separators and cyclone filtration keep the plant environment clean.
Equipment and Material Showcase
Visual references for machine layout and downstream-ready material condition.
Equipment View: Module Position in a Recycling Line
This view helps teams evaluate how core equipment is arranged between feeding, cleaning, and transfer stages in real plant layouts.
- Supports stable handoff to downstream processing units
- Keeps service access practical around major wear parts
- Fits continuous conveyor-fed operation
Material View: Prepared Output Condition
A consistent and manageable output condition improves control in washing, drying, and pelletizing workflows after this stage.
- More predictable downstream throughput
- Better handling and conveying consistency
- Clearer quality-control checkpoints
System Integration
See how ancillary components connect the complete recycling line.
Applications
Feeding Conveyors
Heavy duty belts for loading bale breakers and shredders.
Discharge Screws
Leak-proof augers for moving wet flakes or powders.
Label Separators
Removing PVC/Paper labels from PET bottle flakes.
Trommel Screens
Removal of dirt, glass, and fines from initial feed streams.
Big Bag Stations
Automated filling stands for finished regrind or pellets.
Metal Detectors
Tunnel detectors for final protection of extruders.
Component Specifications
| Module Type | Key Parameter | Typical Range |
|---|---|---|
| Belt Conveyor | Belt Width | 600 - 1500 mm |
| Screw Loader | Diameter | 200 - 500 mm |
| Zig-Zag Separator | Air Volume | 1500 - 8000 m³/h |
| Trommel Screen | Screen Length | 3000 - 6000 mm |
| Overbelt Magnet | Gauss Strength | 1500 - 3500 Gs |
| Dosing Silo | Buffer Volume | 1 - 10 m³ |
| Electric Control | Integration | PLC Linked / Standalone |
Specifications vary widely based on line capacity and layout requirements.
Why Rumtoo Ancillaries?
| Feature | Standard Fabricators | Rumtoo Integrated Solutions |
|---|---|---|
| Construction | General Purpose Light Duty | Recycling-Grade Heavy Duty |
| Integration | Stand-alone control (Isolated) | Full Line PLC Integration |
| Wear Protection | Basic Paint / Mild Steel | Galvanized / Stainless Options |
| Maintainability | Hard-to-reach bearings | External lubrication points |
Frequently Asked Questions
Are your conveyors oil/acid resistant?
Yes, we supply oil-resistant rubber belts and stainless steel frames for harsh washing environments.
How do you separate dust from flakes?
We use zig-zag air classifiers and cyclone de-dusting units to aspirate fines from the material stream.
Can you link all motors to one central panel?
Yes, our centralized PLC control systems allow start/stop sequencing and load monitoring for all ancillaries.
Do you offer custom conveyor shapes?
We manufacture L-shape, Z-shape, and Swan-neck conveyors giving flexible layout options.
Complete Your System
Contact us to integrate the right support modules for your recycling plant.
Get Equipment Quote