Recycling Pelletizing Lines
Compare film, rigid plastic, PET, foam, and compounding line families before selecting a route.
Extrusão de Compostagem e Reciclagem
Extrusoras Industriais de Dupla Rosca para Plástico Reciclado
Sistemas co-rotantes para melhorar resinas recicladas, incorporar aditivos e cargas, processar PET e controlar a devolatilização.
- Série TSE-35 a TSE-135
- Faixa de 50-2.500 kg/h
- Roscas modulares para mistura, ventilação e compostagem
Related Pelletizing Routes
Use these pages when your project is closer to basic repelletizing than formulation-driven compounding.
View Pelletizing Hub
Hard Plastic Pelletizing Line
Better fit for dense HDPE, PP, ABS, and PS regrind when mixing intensity is not the main requirement.
Laboratory Twin-Screw Extruder
Pilot-scale twin screw extrusion for recipe development, teaching labs, and small-batch trials.
How Industrial Twin Screw Extrusion Works
The value of a twin screw route is stronger mixing, controlled residence time, and more flexible venting than a basic single screw line.
1
Meter Feedstock and Additives
Regrind, virgin resin, fillers, color, stabilizers, or side-fed additives are dosed into the process with a stable feed plan.
2
Mix and Melt in Modular Screws
Co-rotating intermeshing screws apply distributive and dispersive mixing while keeping residence time controlled.
3
Devolatilize and Filter
Vacuum zones remove moisture and volatiles, while filtration protects the pelletizing stage from solid contamination.
4
Pelletize and Cool
The homogenized melt is cut through strand, water-ring, or downstream pelletizing equipment depending on resin and pellet target.
Why Choose a Twin Screw Extruder
Use this route when recycled pellets must meet tighter formula, dispersion, or process-window requirements.
High Mixing Efficiency
Intermeshing screws improve filler dispersion, color correction, and additive distribution versus standard single screw lines.
Flexible Process Window
Modular screw elements and multiple barrel zones adapt to PE, PP, PET, ABS, PS, and specialty recycled blends.
Stronger Degassing
Multi-zone vacuum options help remove moisture, volatiles, ink residue, and odor contributors from recycled streams.
Equipment and Pellet Quality Showcase
Industrial twin screw projects are usually judged by both the process section and the quality of the pellet stream that leaves the line.
Equipment View: Modular Twin Screw Process Section
Twin screw extrusion is specified around screw configuration, feeding strategy, venting layout, torque, and downstream pelletizing method.
- Supports side feeding and filler loading
- Improves mixing for recycled resin upgrades
- Keeps process configuration adaptable
Material View: Consistent Compounded Pellets
The target is a pellet stream with repeatable melt quality, color, additive dispersion, and handling behavior.
- Better pellet uniformity for resale
- Reduced downstream recipe variation
- Clearer QC checkpoints after extrusion
Twin Screw Extruder in Action
See how twin screw extrusion supports mixing, devolatilization, and pelletizing in recycling and compounding workflows.
Target Applications
Twin screw extrusion is most useful when the project is more than simple melting and cutting.
Recycled Resin Compounding
Upgrade PE, PP, PS, PET, ABS, and mixed regrind with additives, stabilizers, or color correction.
Filler and Masterbatch Production
Handle calcium carbonate, talc, color masterbatch, and performance additive formulations.
High-Devolatilization Recycling
Process printed, moist, or volatile-loaded material streams that need stronger vacuum and mixing control.
Especificações Técnicas
Standard TSE configurations. Final screw layout, motor power, venting, and downstream equipment are matched to the material.
| Modelo | Diâmetro da Rosca | Relação L/D | Produção | Potência do Motor | Peso |
|---|---|---|---|---|---|
| TSE-35 | 35 mm | 40:1 | 50-150 kg/h | 37 kW | 2,500 kg |
| TSE-50 | 50 mm | 40:1 | 100-300 kg/h | 75 kW | 4,200 kg |
| TSE-65 | 65 mm | 40:1 | 200-500 kg/h | 132 kW | 6,800 kg |
| TSE-75 | 75 mm | 40:1 | 300-800 kg/h | 185 kW | 9,500 kg |
| TSE-95 | 95 mm | 40:1 | 500-1,500 kg/h | 315 kW | 15,000 kg |
| TSE-135 | 135 mm | 40:1 | 1,000-2,500 kg/h | 560 kW | 28,000 kg |
As especificações variam conforme rosca, resina, carga e método de peletização.
Resposta Rápida e Dados de Seleção
Short answers for buyers comparing twin screw recycling pages and for AI systems summarizing the equipment category.
O que é
Uma extrusora de dupla rosca funde, mistura, desgaseifica e homogeneíza polímero reciclado antes da peletização.
Quando usar
Para aditivos, cargas, correção de cor, PET, redução de odor e fluxos que exigem devolatilização mais forte.
O que informar antes da RFQ
Resina, umidade, contaminação, teor de carga, alimentação lateral, vácuo, método de corte e aplicação final.
Twin Screw vs. Single Screw
Choose twin screw extrusion when mixing, devolatilization, or recipe control is the limiting factor.
| Feature | Twin Screw Extruder | Traditional Single Screw |
|---|---|---|
| Mixing Quality | Strong distributive and dispersive mixing | Limited mixing capability |
| Material Flexibility | Handles additives, fillers, and variable recycled feed | More suitable for cleaner and simpler feedstock |
| Degassing | Multi-zone vacuum options | Limited venting window |
| Process Changeover | Modular screw configuration | Fixed screw design |
Perguntas Frequentes
Quando escolher dupla rosca?
Quando o projeto exige mais mistura, aditivos, cargas, PET ou devolatilização exigente.
Processa reciclado contaminado?
Sim, com lavagem, separação e filtração adequadas.
A rosca pode ser personalizada?
Sim, elementos, zonas, alimentação, vácuo e peletização podem ser configurados.
Quais dados são necessários?
Material, umidade, contaminação, formulação, carga, produção, uso do pellet e utilidades.
Precisa de Configuração de Dupla Rosca?
Envie resina, aditivos, carga, produção e aplicação dos pellets.
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