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System Integration Modules
Built for plastic recycling ancillary equipment buyers who need conveyors, zig zag separators, screening, and buffer modules that keep whole lines stable between major machines.
Connecting and observing the material flow for maximum efficiency.
Belt and screw conveyors move material between stations, regulating feed rates to prevent surges.
Overbelt magnets and magnetic head pulleys remove ferrous contaminants before shredding/grinding.
Zig-zag classifiers use airflow to strip labels, dust, and fines from heavy flakes.
Trommels and vibrating screens size-classify material, removing fines or recirculating overs.
Automated buffering and dosing prevent upstream surges from choking downstream machines.
Dedicated separation steps remove contaminants (metal, labels, dust) that washing tanks miss.
Fully automated transfer replaces manual handling and ensures consistent line utilization.
Metal objects damage shredders and granulators.
Self-cleaning overbelt magnets remove ferrous metal from the feed conveyor belt.
Paper labels and dust contaminate plastic flakes.
Zig-zag air separators strip light fractions effectively after granulation.
Inconsistent feed rates cause machine stalling.
Buffer hoppers with screw discharge provide metered, steady feeding.
Fines accumulation creates mess and loss.
Fines separators and cyclone filtration keep the plant environment clean.
Visual references for machine layout and downstream-ready material condition.
This view helps teams evaluate how core equipment is arranged between feeding, cleaning, and transfer stages in real plant layouts.
A consistent and manageable output condition improves control in washing, drying, and pelletizing workflows after this stage.
See how ancillary components connect the complete recycling line.
Heavy duty belts for loading bale breakers and shredders.
Leak-proof augers for moving wet flakes or powders.
Removing PVC/Paper labels from PET bottle flakes.
Removal of dirt, glass, and fines from initial feed streams.
Automated filling stands for finished regrind or pellets.
Tunnel detectors for final protection of extruders.
| Module Type | Key Parameter | Typical Range |
|---|---|---|
| Belt Conveyor | Belt Width | 600 - 1500 mm |
| Screw Loader | Diameter | 200 - 500 mm |
| Zig-Zag Separator | Air Volume | 1500 - 8000 m³/h |
| Trommel Screen | Screen Length | 3000 - 6000 mm |
| Overbelt Magnet | Field at Rated Height | ≥70 mT (RCDD reference) |
| Dosing Silo | Buffer Volume | 1 - 10 m³ |
| Electric Control | Integration | PLC Linked / Standalone |
Specifications vary widely based on line capacity and layout requirements.
| Feature | Standard Fabricators | Rumtoo Integrated Solutions |
|---|---|---|
| Construction | General Purpose Light Duty | Recycling-Grade Heavy Duty |
| Integration | Stand-alone control (Isolated) | Full Line PLC Integration |
| Wear Protection | Basic Paint / Mild Steel | Galvanized / Stainless Options |
| Maintainability | Hard-to-reach bearings | External lubrication points |
Yes, we supply oil-resistant rubber belts and stainless steel frames for harsh washing environments.
We use zig-zag air classifiers and cyclone de-dusting units to aspirate fines from the material stream.
Yes, our centralized PLC control systems allow start/stop sequencing and load monitoring for all ancillaries.
We manufacture L-shape, Z-shape, and Swan-neck conveyors giving flexible layout options.
Yes. All motors, electrical cabinets, and control panels are customized to match your country industrial power standard, including 3-Phase 208V, 220V, 380V, 400V, 415V, 440V, 460V, or 480V at 50Hz or 60Hz. We use globally certified components from Siemens, Schneider, and ABB for reliability and easy international maintenance.
Yes. Every machine undergoes a comprehensive factory dry run and mechanical load test before packing. Clients are welcome to supply sample plastic feedstock to our testing workshop for live trial processing, and we provide complete high-definition video inspection records prior to final dispatch.
We provide complete engineering documentation including 2D/3D plant layout drawings, electrical schematics, and English operating manuals. For turnkey recycling lines, our experienced field engineers can travel on-site globally to guide installation and train your team, backed by 24/7 video technical support.
We provide a 12-month warranty covering structural and mechanical components. Critical wear parts (such as blades, screens, seals, and heating elements) are stocked continuously and can be dispatched via international express air courier (DHL/FedEx) within 48 hours to minimize production downtime.
Contact us to integrate the right support modules for your recycling plant.
